Hydraulic systems are
dirty. Every component – reservoir,
pump, motor and valves – contains dirt particles. The components
of a hydraulic system can be contaminated
when they are assembled, by contaminants sucked into the system
from the surrounding air, through breather filters and the
various seal points in the system. Additional contamination is
generated by abrasive and cavitational wear as the system
operates or by dirt entering the system when replacing worn or
damaged components. Even the routine task of adding new
hydraulic fluid to the system can introduce contaminants.
Purpose of Hydraulic Filters
All hydraulic systems have a common need for protection
from harmful contaminants. Hydraulic filters help minimize
maintenance costs through good contamination control. In systems
utilizing a full-flow filter, all of the oil is filtered each
complete circulation cycle. Every full-flow filter must be
protected by a bypass valve. The valve may be located in the
filter, the filter mounting base or in a line connected to the
inlet and outlet of the filter assembly. A full-flow filter
mounted in the return line permits cleaning of the fluid before
it returns to the reservoir. In this arrangement, the filter
must be able to withstand the maximum pressures generated by the
pump.
Types of Contaminants
There are many kinds of contaminants found in hydraulic
systems, but they can be divided into two types, chip and silt.
Chips are large particles which can cause sudden and
catastrophic failures such as the sticking of a valve or the
binding or jamming of a pump or motor. Silt consists of very
fine dirt particles which are often invisible to the naked eye.
Failures due to silt occur over a period of time because they
slowly eat away the internal components. Good system maintenance
and proper filtration are the prerequisites to long life for
hydraulic systems. Contamination affects hydraulic systems in
many ways. Acids forming due to fluid breakdown and mixing of
incompatible fluids in the system cause corrosion. Contaminants
can cause increased internal leakage which lowers the efficiency
of pumps, motors and cylinders. Internal leakage decreases the
ability of valves to control flow and pressure accurately. It
also wastes horsepower and generates excess heat. Sludge or
silting can cause parts to stick or seize. All of these things
can be prevented with good filtration. |
Servicing Hydraulic Filters
Proper hydraulic system maintenance procedures can be summed
up in one word, cleanliness. Good clean procedures should be
used in any filter system but particularly in hydraulics. The
introduction of one chip into the system could result in high
maintenance costs and downtime. All exterior components of the
filter system should be thoroughly cleaned before disassembly.
During disassembly and replacement of the filter and other
components, all parts should be cleaned and inspected
prior to installation of the new filter.
Hydraulic Filters Available From AMSOIL
AMSOIL offers Donaldson heavy-duty high-pressure filters to
protect critical hydraulic components such as cylinders, motors
and valves. All of Donaldson’s heavyduty hydraulic filters
contain synthetic filter media specially developed by Donaldson
for high efficiency liquid
filtration. AMSOIL also carries Donaldson DURAMAX®, wellknown as
the highest rated spin-on style filters available. DURAMAX
filters are available with synthetic or cellulose media and are
used most often in return-line positions. Donaldson low-pressure
filters are the most commonly used type of filter in hydraulic
circuits, usually as return-line filters. AMSOIL carries
Donaldson low-pressure filters that offer flow/pressure
combinations to fit most applications. The Donaldson P550606
hydraulic filter can also be used in five-speed manual Allison
transmissions commonly used in Duramax diesel engines found in
Chevy and GMC trucks. The P550606 replaces the Hastings HF992.
Other hydraulic filter applications include tractors, backhoes,
presses or essentially anywhere there are hydraulic lines.
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